• 专利附录
  • 专利说明
  • 权利要求
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    • 专利摘要:
    CONNECTING DEVICE, PIPES INCLUDING THE SAME FOR THE FLUID TRANSMISSION PIPE OF AN AIRPLANE OR SPACE VEHICLE, AND METHOD FOR THE PRODUCTION OF SUCH DEVICE. The present invention relates to: a device for connecting two tubes together and, optionally, a fluid reservoir for the fluid transmission pipeline of an aircraft or a space vehicle; tubes including said tubes and said device; and a method for producing said device. Said connecting device is suitable for connecting the two tubes to each other and, optionally, also to said tank. The device includes an injection molded tip (31") that has at least one angled or inwardly curved area (31a) and is fabricated from a composite material with a reinforced thermoplastic matrix for a reinforcement system that includes carbon fibers The tip has a plane (P) for separating the longitudinal median mold. The device according to the invention is such that the carbon fibers extend in an oriented way along the tip, which incorporates mechanical and vibratory reinforcement means ( 39a and 39b) which are fully (...).
    公开号:BR112016009534B1
    申请号:R112016009534-0
    申请日:2013-11-06
    公开日:2021-05-25
    发明作者:Cristina Gonzalez Bayon；Stéphane Bergere；Bertrand Florentz
    申请人:Hutchinson；
    IPC主号:
    专利说明:

    [001] The present invention relates to a connecting device between two pipes and optionally, a fluid reservoir for the transmission pipe of this fluid in an aircraft or a space vehicle, the pipes of this pipe include these pipes and this connecting device that connects them to each other, and the production method of this device. The invention applies in particular to the piping of a fuel circuit of a civil or military aircraft, in particular equipped with composite wings, it being specified that it generally refers to the connections and fittings of all fluid transfer tubes, for example , for fuel, water production, wastewater discharge, drainage, oxygen or cooling circuits, non-limiting.
    [002] The fuel tubes of today's aircraft are generally made of aluminum, as are the wings in which they are housed. However, in recent years, fuel wings and tubes have started to be made of composite materials, in order to make the tubes and airfoil lighter and incorporate them as best as possible.
    [003] In addition to these mass savings, an effort was made to control the electrical conductivity of the entire aerodynamic profile in case of lightning, while eliminating electrostatic charges inside these pipes. In fact, it is necessary to ensure, during a lightning strike, that on the one hand, the lightning flows through the wing structures and that, on the other hand, the accumulation of electrostatic charges inside the piping transmitted through the fuel are quite limited to prevent the risk of explosion due to fuel ignition.
    [004] In the past, connecting nipples or connectors that made it possible, on the one hand, to connect the compound tubes of the fuel piping to each other and, on the other hand, to fasten these tubes to the fuel tank structure using a supplied flange with the attachment tabs on these ferrules, they were typically made of cast aluminium. Restrictions related to weight reduction, to reduce consumption and emissions, are currently leading to a reduction in the weight of these connectors making a transition to calendered, anodized and treated aluminum, as explained below.
    [005] To allow for relative movements and operative deformations (for example, due to expansions) between the structures and these tubes and connectors, the cylindrical connection between the connector and each tube must be sliding and rotating and must have a slight roughness to facilitate these slips, thus reducing assembly forces, the loads transmitted to the structures during operation and the wear of the joints, making it possible to avoid the appearance of friction leaks over time inside the tubes.
    [006] For this purpose, the cylindrical joints of current connectors are calendered, coated with sliding materials (e.g., lubricants, for example of the Molycote® type, deposited by vaporization, and then heat crosslinked), since aluminum is not sufficiently slippery. These metal connectors are present in many types of aeronautical circuits in addition to fuel circuits, such as water supply, wastewater discharge, cooling, drainage, etc. circuits.
    [007] An important disadvantage of these known cylindrical joints is that the sliding coatings deposited on the calendered connectors make the connection surfaces not electrically conductive.
    [008] Also in light of the above-mentioned priority restriction, which requires the continuous improvement of aircraft safety, in particular of their fuel circuits housed in the wings manufactured from composite materials, it is necessary to look for new solutions that are sufficiently insulating to minimize the risks of explosion due to lightning and “dissipatives” to discharge these electrostatic charges.
    [009] A second important restriction currently consists of reducing the weight and production cost of aircraft.
    [010] Due to the above-mentioned change to the production method for aluminum-based metal connectors that replace cast aluminum with calendered, anodized and treated aluminum, it was possible to achieve significant weight reductions. In fact, the performance of the new calendered "UGV" media combined with the greatly improved mechanical characteristics of calendered alloys in the mass relative to cast aluminum make it possible to reduce wall thicknesses to a minimum value of 1 mm, which is technologically the minimum for the calendering (at lower thicknesses, the cutting force deforms the walls), or at a surface density of about 2.7 kg/m2.
    [011] These calendered and treated connectors are quite electrically conductive in their mass. However, the tendency for aluminum to corrode requires that these connectors be protected with surface treatments, for example, of the Chromium Anodic Oxidation (CAO) type and also in the ladder zones of the gasket seals with sliding surface treatments, which, as explained above, do not carry the current.
    [012] It is for this reason that electrically conductive cables are used that, on the one hand, connect the tubes to the connectors and, on the other hand, connect these connectors to the tank structure to obtain the necessary electrical conductivity to ensure the electrostatic discharge of the tubes thus avoiding the risk of fuel tank explosion due to the accumulation of electrostatic charges.
    [013] An important disadvantage of these conductor cables is that they increase the assembly time, increasing the risks of incorrect assembly and increasing the overall production and assembly costs and the weight of the tubes.
    [014] With the introduction of composite wings and the risk of lightning passing preferentially through the fuel tubes, these calendered and treated aluminum connectors, despite their surfaces being insulating, have an excessively high electrical conductivity in their masses to avoid any passage of lightning in the pipeline. The current solution consists of producing "lightning breakers" by incorporating electrically insulating pipes, called "insulators", into the pipes. Currently, these insulators are typically manufactured from tubular coil structures of insulating glass fibers.
    [015] An important disadvantage of these electrically insulating piping inserted between the piping tubes lies in the high number of additional parts, which are expensive and make the aircraft even heavier.
    [016] The document WO-A1-2011/007100 presents connection devices between metal tubes intended to protect the fuel pipe of an aircraft from lightning. These devices include plastic connectors and metal connectors that connect the tubes to each other, it being specified that the plastic connectors include a radially outer casing with two ferrules that enclose an inner ferrule and that they are made of injected composite material with a base of a thermoplastic matrix reinforced by staple fibers with a length between, for example, 3 and 5 mm. O-rings made of electrically insulating elastomer allow a watertight connection between these connectors and the tubes that are joined to each other.
    [017] A disadvantage of these insulating joints lies in the need to install metallic cables in the tubes and/or connectors to allow electrical continuity between the connectors and the tubes and with the adjacent structure, in order to discharge electrostatic charges in the direction of this structure .
    [018] An objective of the present invention is to propose a connecting device for the fluid transmission pipeline of an aircraft or space vehicle, the device being suitable for connecting two tubes to each other and, optionally, also to a tank of fluid, the device including an injection molded tip which has at least one bent or curved area and which is manufactured from a composite material with a thermoplastic matrix reinforced by a reinforcement system including carbon fibers. tip has a median plane of separation from the longitudinal mold, which solves, in particular, all the above mentioned disadvantages.
    [019] To this end, the connecting device according to the invention is such that the carbon fibers extend in an oriented way (i.e., not randomly) along the tip, which includes mechanical and vibration damping means that are shaped to be an integral part of the ferrule and extend in said parting plane or symmetrically relative to that plane in said bent or curved region and/or in close proximity to that region.
    [020] It will be noted that this thermoplastic tip reinforced by these globally axially oriented carbon fibers simultaneously have high mechanical properties and an electrical conductivity controlled by these fibers (i.e., only necessary to obtain the necessary electrical conductivity to discharge the charges electrostatics in the tube).
    [021] It will also be noted that the tip according to the invention does not penalize the weight or the mechanical or vibratory force of the tube-tip interfaces. On the contrary, this tip makes it possible to lighten the connection device and, thus, the entire tube that incorporates it, like a fuel tube, to reduce the time for assembling the parts on the plane using this reinforcement and to integrate additional functions, as will be explained below.
    [022] It will also be noted that the use of this connecting device, essentially manufactured from this thermoplastic matrix, is not possible at this time in the aeronautical industry, due to:
    [023] - need for excessively high mechanical properties, in particular, vibratory stiffness,
    [024] - impossibility of allowing any deformation in the tip, unacceptable to ensure the tightness of the cylindrical connections over time, and
    [025] - lack of electrical conductivity of the thermoplastic.
    [026] In fact, if we decide to increase the electrical conductivity of a thermoplastic by filling it with conductive particles, such as conductive carbon black, for example, the required level of these particles (about 20 to 30%) would be such that the mechanical properties would become too low to be able to claim the replacement of an aluminum alloy to make the tip lighter. If instead we decided to increase the mechanical characteristics of a thermoplastic, for example, by filling it with short glass fibers, the mechanical characteristics obtained would be too weak to contribute to a calendered aluminum in the mass. In short, one of these two properties would be obtained at the expense of the other.
    [027] In summary, the oriented carbon fibers that reinforce the tip according to the invention, allow to simultaneously obtain the blocking of any tip deformation, the increase in vibratory stiffness capable of making this tip even lighter and the electrical conductivity required to discharge electrostatic charges.
    [028] Preferably, said thermoplastic matrix has a base of at least one polymer selected from a group consisting of polyamides such as PA 12, polyaryletherketones (PAEK), polyether ether acetones (PEEK), ether polyketone ketones (PEKK) and their alloys, this matrix having a density preferably less than or equal to 1.5.
    [029] Taking into account the densities and proportions of the fibers mentioned above and using one of these thermoplastic polymers with a density less than or equal to 1.5, a reinforced and conductive thermoplastic material of about 1.7 +/- 0.15, or, is obtained for a thickness of 1.4 mm, a surface density of less than 2.4 kg/m2 providing a mass gain of 12%.
    [030] According to another feature of the invention, said reinforcement system may be present in the tip according to a mass fraction included between 10% and 40%, and this system preferably includes:
    [031] - said carbon fibers, which preferably have an average length between 0.5 mm and 3 mm and which are selected from the group consisting of those of the intermediate module ("IM") or high module ("HM"), and
    [032] - electrically insulated fibers and/or particles, such as glass or aramid fibers, according to a carbon fiber / electrically insulating fibers and/or particle volume ratio included between 30% and 80%.
    [033] Although carbon fibers "IM" or "HM" are particularly indicated to reinforce the tip according to the invention, it will be noted that the choice of type and quantity of fibers will be made by adjusting the necessary dielectric conductivity. With the double restriction of not being too conductive and also being quite dissipative, the tip must have a resistance between the values of approximately 100 Ohm/m and 100 MOhm.m.
    [034] As it is intended to maximize the reinforcement (i.e., the stiffness and the amount of fibers) without penalizing the weight of the tip and to obtain an intermediate strength, a choice will preferably be made to mix the carbon fibers (electrically conductive) and the fibers and/or electrically insulating particles according to the aforementioned relationships.
    [035] According to another feature of the invention, said tip may include:
    [036] - two straight portions axially extending on each side of said bent or curved zone (i.e., n+1 straight portions for n bent or curved zones, n being an integer > 1) and including said carbon fibers, most of which are oriented in the axial direction of a globally cylindrical surface of each portion (ie, in a non-oblique direction globally parallel to the longitudinal axis of symmetry in the straight portion), and
    [037] - at least one rim or flange that fixes, for example, the ferrule to said tank which is also molded to be an integral part of the ferrule and which extends radially so as to be adjacent to said bent or curved area, the latter rim or flange includes said carbon fibers, the majority of which are oriented in the radial direction around the straight portion (i.e. in a direction generally perpendicular to the axis of symmetry of the flange).
    [038] It will be noted that these carbon fiber orientation characteristics result from a thorough research and design work carried out by the Applicant to obtain a tip that is capable of absorbing forces without deformation (in particular in permanent strength zones such as fasteners or accessories) and with an adequate fiber orientation to obtain the desired stiffness and weight gains. The Candidate was thus able to identify the areas of the tip where the carbon fibers have similar orientations and the tip has similar mechanical properties. The addition of mechanical and vibratory reinforcement makes it additionally possible to achieve the necessary characteristics relating to the mechanical behavior of the tip.
    [039] According to a particular version of the invention, said mechanical and vibratory reinforcement means include at least one rib or guide that extends in the axial direction of the tip and defines an excessive radial and thickness in said bent or curved zone and/ or in the immediate vicinity of the area.
    [040] According to an example of the invention, said mechanical and vibratory reinforcement means include at least one of said ribs that extends axially in said plane of separation of the tip and that supports said flange. According to this example of the invention, said bent or curved region has a curvature, for example, with a right angle that defines an outer surface and an inner surface of adjacent straight portions which are respectively facing outwards and inwards of the curve, wherein said mechanical and vibratory reinforcing means include a first axial rib which forms an excessive radial thickness on said outer surface and/or a second axial rib which forms an excessive radial thickness on said inner surface.
    [041] It will be noted that these ribs or excessive thicknesses according to the invention may be located on the convex side and/or the concave side in the axial "curvature" plane of the folded zone (i.e., the molded separation plane), which it facilitates pickling without making the molds more complex and also contributes to reducing the tip mass.
    [042] According to another example of the invention, said mechanical and vibratory reinforcement means include two of said guides, for example, in the form of grids that extend symmetrically to each other with respect to said tip separation plane while supporting said curved outer surface and which are closed by a connecting plate for said tank.
    [043] It will be noted that an additional advantage of injection molding a thermoplastic matrix compound to obtain the tip is that it facilitates the addition of mechanical reinforcement means, such as said rib(s) or guide(s). s), in suitable places to obtain the desired vibratory rigidity, for example, at the base of the fastening tabs or in the areas of the connecting spokes, but also to dampen the bent or curved area which, under the background effect of pressure, works as "inflexible".
    [044] When reducing thicknesses and striating areas under excessive stress, it is possible to consider a tip thickness of approximately 1.4 mm, for example, to withstand the necessary pressures and vibratory stiffness.
    [045] Advantageously, the connecting device can also include metallic fastening elements to fix said flange to said tank, such as screws and/or females, which are formed in a single piece by over molding with the fastening tabs of said flange .
    [046] In this way, the fastening elements and the optional members of dielectric bonding are directly integrated in the tip to solve a quadruple issue:
    [047] the need for good electrical contact with the structure,
    [048] the deformation of thermoplastic under high stresses,
    [049] the difficulty of accessing certain fasteners, and
    [050] reduced assembly time.
    [051] In fact, the sometimes complex shape of the various existing ferrules or connectors (for example, bending in a right angle or other geometries) can prevent frontal access to the tabs and, thus, to the screws or fixing screws. However, this over molding according to the invention of the fastening elements, advantageously use the injection technique to directly incorporate the screws or preferably metallic females (for retouching repair), preferably manufactured in titanium or stainless steel to avoid galvanic tightening with the carbon fibers in the tip of the thermoplastic clamping tabs. This simultaneously solves the issues of electrical dissipation, deformation risks and assembly time.
    [052] Injection technology also allows for the incorporation of fasteners other than screws, for example, "quarter turn" fasteners, which also enable the reduction of fuel tube assembly time during final assembly, while maintaining the same maintenance and electrical contact characteristics.
    [053] According to another feature of the invention, the connecting device may further include, two ends of said ferrule intended to receive said tubes, two electrically conductive annular gaskets with a base of at least one elastomer, preferably chosen from a group composed of silicone and fluoro silicone rubbers (rubbers that are particularly advantageous due to their resistance to fuels, for example, filled with carbon black, carbon nanotubes and/or other conductive particles) and which are assembled in contact with a radially interior surface of said tip, being installed in two circumferential ribs of said tubes or over molded in said tubes, these unions being able to guarantee the electrical continuity of the tubes with the tip and with the tank.
    [054] It will be noted that each electrically conductive elastomeric union may not be used with aluminum connection ferrules, as these require an anti-friction or anti-corrosion treatment that makes their surfaces not electrically conductive. In the present invention, this type of union can be used because each union is in direct contact with an electrically conductive material that has no risk of corrosion and thus makes it possible to guarantee the electrical continuity of the tubes with the tip and, additionally, due to the tabs of fitting of the tip, with the adjacent fuel tank structure.
    [055] As explained below, electrostatic discharge in the aircraft structure is obtained without the need to use additional electrically conductive cables, as in the past.
    [056] Advantageously, said tip can be provided without the circumferential metallic layer.
    [057] Advantageously also, said tip can be provided with means for heating the fluid passing through it and which are over-molded in the tip wall. The electrical resistance properties of the part are then used for heating, which is particularly interesting when the fluids transported are subject to a risk of freezing (for example, in the case of long-haul aircraft flying at an outdoor temperature close to - 55°C). To heat the tip, it can be powered by an electrical connection capable of being added by over molding during the injection of the part, having specified that when doing this without a low current, the tip temperature increases above the freezing point of the transported fluid.
    [058] A tube according to the invention for fluid transmission in an aircraft or space vehicle, the tube in particular intended to be mounted on each of the composite wings of an aircraft to transport fuel and which includes two tubes which are preferably non-metallic and which are connected to each other through a sliding and rotating connection through a connection device with a tip composed of thermoplastic matrix, characterized in that the connection device is as defined above and has no metallic connector mounted on the tip for connecting the latter to the pipes.
    [059] Advantageously, the tube may not have any electrically insulating tubing between the tubes.
    [060] Advantageously, the tube may also be provided without any electrically conductive cable fixed to the tip for the electrical connection of the latter to said tubes and to said tank, the connecting device includes two ends of the tip that receives the tubes, said two electrically conductive annular gaskets that are mounted in contact with a radially interior surface of the tip and are installed on the two circumferential ribs of the tubes or over-molded on these tubes and which ensure the electrical continuity of the tubes with the tip and with the tank.
    [061] It will be noted that by doing this without an additional conductor cable, it allows for a significant reduction in weight, assembly times and risks of incorrect assembly of the tubes and thus improves the safety of the vehicle equipped with it, such as an aircraft .
    [062] A method according to the invention for the production of a connecting device as defined above and which includes: a) injection molding of the tip composed of thermoplastic matrix in separate locations of a mold of said bent or curved zone and the said two straight portions axially extending on both sides of that zone, preferably using a rotating core with curved output kinematics, and b) over molding or welding these two straight portions to this bent or curved zone through globally cylindrical phases corresponding to these straight portions.
    [063] It will be noted that this method according to the invention makes it possible to provide a solution to the usual problems of thermoplastic tips filled with fibers, which arise in the projections of the joints and for the production of bent zones (for example, at 90° ) without any angular point inside the bend, to avoid pressure loss or cavitation in the flow of transported fluids. In fact, to be watertight, the shoulders must be cylindrical and partially smooth, without any weld lines or other "separation" mold. However, calendering to solve this, in light of the presence of calendered fibers on the surface, would cause premature wear of the joints in terms of strength and would significantly increase the production costs of the parts.
    [064] A solution to have a bent tube with perfectly smooth shoulders without calendering could be the use of complex cores, combination of "key" drawers with double movement cores (unlocking/retracting) to be able to tune them . However, this solution is costly in terms of tools and may be difficult to machine due to the volume of cylinders or other mechanisms in the mold.
    [065] However, it will be noted that it is possible, as an alternative to this method, two steps a) and b) according to the invention, to manufacture this tip directly in a single molding step.
    [066] Other characteristics, advantages and details of the present invention will emerge from the reading of the following description, provided as an example and not limiting, the description being made with reference to the attached drawings, in which:
    [067] Figure 1 is a schematic axial sectional view of a tube according to an example of the invention with a curved tip connected to two tubes and, additionally, to an adjacent structure of an aircraft,
    [068] Figure 2 is a schematic axial sectional view of a tube according to another example of the invention with a curved tip connected to two tubes,
    [069] Figure 3 is a sectional view in perspective of a bent tip according to a first example of the invention,
    [070] Figure 4 is a sectional view in perspective of a bent tip according to a second example of the invention,
    [071] Figure 5 is a side perspective view illustrating the pickling of a bent tip according to a third example of the invention,
    [072] Figure 6 is a bottom perspective view of the bent tip obtained using this method of Figure 5 according to this third example of the invention, and
    [073] Figure 7 is a side perspective view of an unbent tip, but diagrammatically illustrates the orientation of carbon fibers in a bent or curved tip according to the invention.
    [074] A tube 1, 1' according to the examples of the invention illustrated in figures 1 and 2, intended, for example, to transport fuel from an aircraft and consists of two tubes 10, 20 which are preferably non-metallic and one connecting device 30, 30' which connects them to each other directly through sliding and rotating connections in the two respective end zones 30a and 30b of the device 30, 30', and optionally also connects the tubes 10 and 20 to a fuel tank 40 (see figure 1). In both cases, this device 30, 30' is composed of an injection molded tip 31 of the composite type with a thermoplastic matrix with a bent or curved central zone 31a, and two electrically insulating annular gaskets 32 and 33 which are mounted radially between and in contact with the two respective end zones 11 and 30a, 21 and 30b of the tubes 10 and 20 and of the tip 31.
    [075] In general, the ferrule 31 according to the invention has a plane P for separating the axial mold (shown in figures 3, 4 and 6), which corresponds to the longitudinal median plane of the ferrule 31 which contains the respective axes of symmetry X1 and X2 of its two straight portions 31b and 31c located axially on either side of its bent or curved region 31a.
    [076] These conductive unions 32 and 33 guarantee the electrical continuity of the tubes 10 and 20 with the tip 31 and optionally with the fuel tank 40 in the example of figure 1 through a fixing flange 34 for fixing to this tank 40 which is also provided to be a conductor, as explained below. More specifically, it can be seen that each tube 10, 20 is inserted axially and radially into an end zone 30a, 30b of the tip 31 corresponding to one of its two straight portions 31b and 31c. In these examples, each joint 32, 33 is installed or overmoulded on a circumferential rib 11a, 21a of an end zone 11, 21 of the corresponding tube 10, 20. In other words, the tubes 10 and 20 according to figures 1 and 2 they are installed in an airtight manner in the two straight portions 32 and 33, which preferably have a silicone rubber or fluorosilicone base, for example, filled with carbon black and/or carbon nanotubes.
    [077] It is also possible to mold another electrical contact 35a, 35b, for example, on each of the two ends 36 and 37 of the ferrule 31. Each of the two contacts 35a, 35b visible in figures 1 and 2 is mounted axially below the corresponding joint 32, 33, and radially connects each tube 10, 20 to the same end 36, 37 of the ferrule 31 opposite that tube 10, 20.
    [078] In the example of figure 1, the ferrule 31 according to the invention further includes, near its folded area 31a, the radial flange 34 for attaching the ferrule 31 to a fuselage structure or to a fuel tank 40 of the aircraft . Flange 34 is formed in one piece with ferrule 31, being integrally molded and terminating with mass electrical means 34a in this structure 40.
    [079] Figure 4 illustrates an alternative version according to the invention of a 34" radial fastening flange which extends here over the entire circumference of a straight portion 31a of the 31" bent ferrule and which, for example, is intended to be fastened to this tank 40 structure. Advantageously, a 34" flange is produced by installing the metallic fastening elements thereto for fastening the 31" ferrule to the tank 40, such as screws and/or females formed in a single piece by overmolding with 34” flange fixing tabs (these tabs are visible in the alternative in figure 6). As explained above, it will be noted that the use of conductive couplings 32 and 33 combined with these fastening elements of the ferrule 31" to the tank 40 makes it possible to terminate any electrically conductive cable connecting the ferrule 31" to the tubes 10 and 20 and to the tank 40.
    [080] As shown in figures 3 to 6, one of the ends of the ferrule 31', 31", 31'" can be located on its periphery with an auxiliary flange 38 for the connection of the ferrule 31', 31", 31'" to the tube 10, 20 or to an element existing in the tube 1, 1', such as a pump, for example, in the same straight portion 31b as that which optionally has a flange 34" for attachment to the tank 40 (see figure 4). The other end of the ferrule 31', 31", 31'" axially opposite this auxiliary flange 38 may have a wider region 30b that forms a slight end bulge.
    [081] The tubes 10 and 20 are, for example, manufactured from a composite material of plastic matrix and, according to the invention, the tip 31, 31', 31", 31'" is injection molded from of a composite material with a thermoplastic matrix reinforced by discontinuous carbon fibers "IM" or "HM" oriented in a globally axial direction and by fibers and/or electrically insulating particles (eg glass or aramid). The Applicant obtained in particular results using, in the tip 31, 31', 31", 31'" according to the invention, carbon fibers of the intermediate module ("IM") in relation to a thermoplastic matrix based on polyamide, in particular a PA12, and high modulus ("HM") carbon fibers to a thermoplastic matrix with a PEEK base.
    [082] According to the invention, the connection device 30, 30' and the tube 1, 1' that incorporates it, does not have any metallic connector mounted on the tip 31, 31', 31", 31'" for the connection from the last to tubes 10 and 20, and tube 1, 1' does not have any electrically insulating tubing between consecutive tubes 10 and 20.
    [083] Figure 7 diagrammatically illustrates the orientation of carbon fibers according to the invention, most of which is axial along each cylindrical surface S (orientation Fa parallel to the longitudinal axis of symmetry X1, X2 of each surface S), and the majority of which are radial in each circumferential collar or flange 38' (orientation Fr perpendicular to X1, X2).
    [084] Also according to the invention and in relation to figures 3 to 6, the tip 31, 31', 31", 31'" incorporates the means 39, 39a and 39b, 39c suitable for hardening it from a point mechanical or vibratory which are also molded to be an integral part of the tip 31, 31', 31", 31'" and are thus manufactured from the same material as the latter (the reinforcement means are actually present in the tip 31 of figures 1 and 2, although they are not visible in this figure as they are outside the axial section chosen for these figures).
    [085] As illustrated in the first example of Figure 3, the reinforcement means 39 may include a rib 39 that extends axially and radially to its bent zone 31a in the plane P separating the axial mold from the ferrule 31', on the curved surface inside this folded zone 31a. In this example, this axial rib 39 supports on the one hand the auxiliary end flange 38 of the ferrule 31', and on the other hand the wider end region 30b axially opposite the ferrule 31'.
    [086] As illustrated in the second example of figure 4, the reinforcement means 39a and 39b may include, in the plane P of separation of the tip 31":
    [087] - a first substantially trapezoidal axial rib 39a on the outer surface of the curve starting from that surface with increasing radial height, and supporting the 34" fastening flange of the 31" ferrule to the tank 40, and
    [088] - a second axial rib 39b that extends on the inner surface of the curve similarly to rib 39 of figure 3, and that supports, on the one hand, the attachment flange 34", and on the other hand a little below the end zone wider 30b axially opposite the 31” tip.
    [089] As illustrated in the third example of Figure 6, the reinforcement means 39c may include, on both sides of the plane P separating the tip 31'", two guides 39c in the form of grids that extend symmetrically with respect to one another. another in this plane P supporting on the outer surface of the curve and closed by a connection plate 39d for connection to the adjacent structure, such as the fuel tank 40. The plate 39d is provided with metal fastening elements for fastening the tip 31'" to the tank 40, as screws and/or females formed in one piece by overmolding with the attachment tabs 34b of the flange 34'".
    [090] Figure 5 illustrates a phase of a molding method that can preferably be used to manufacture a 31'" ferrule not only according to figure 6, but in general any bent or curved 31, 31', 31" ferrule according to the invention. This method essentially consists of separating each bent or curved zone 31a into two adjacent straight portions 31b and 31c. This bent or curved zone 31a is formed by a simple and easy-to-implement thermoplastic mold with an N-rotating "saber"-type core that utilizes exit curve kinetics, to which cylindrical bosses are added on both sides of the overmold. thermoplastic or thermoplastic welding. These shoulders are thus easy to produce without a welding line and with a very small cone, which is acceptable for tightness during operation. It will be noted that the molds used for this method are relatively simple and thus more economical.
    权利要求:
    Claims (16)
    [0001]
    1. Connecting device (30, 30') for fluid transmission piping of an aircraft or a space vehicle, the device being suitable for connecting the two tubes (10 and 20) to one another, the connecting device comprising an injection molded tip (31, 31', 31", 31'") which has at least one bent or curved area (31a) and which is manufactured from a composite material comprising a thermoplastic matrix reinforced by a reinforcement system comprising carbon fibers, the injection molded tip having a plane (P) of separation from the middle longitudinal mold, characterized in that said carbon fibers extend in an axial direction of the molded tip, along the injection molded tip, said tip injection molded incorporating mechanical and vibratory reinforcement means (39, 39a and 39b, 39c) which are molded with the injection molded tip and said composite material to be an integral part of the injection molded tip and which is extends in said at least one bent or curved zone and/or in the immediate proximity of that zone, said mechanical and vibratory reinforcement means (39, 39a and 39b, 39c) extending in said mean longitudinal mold separation plane or symmetrically in in relation to that median longitudinal mold parting plane and comprising said carbon fibers.
    [0002]
    Connecting device (30, 30') according to claim 1, characterized in that said ferrule (31,31', 31", 31'") includes: (a) two straight portions (31b and 31c) which are connected. extend axially on both sides of said bent or curved zone (31a) and incorporate said carbon fibers, the majority of which are oriented in the axial direction (Fa) of an overall cylindrical surface (S) of each portion, and (b) at least one collar (38') or flange (38, 34, 34", 34'") which is also molded to be an integral part of the injection molded ferrule and which extends radially so as to be adjacent to said at least one bent or curved zone, this collar or flange incorporating said carbon fibers, the majority of which said carbon fibers are oriented in the radial direction (Fr) around said straight portion.
    [0003]
    Connecting device (30, 30') according to claim 2, characterized in that said mechanical and vibratory reinforcement means (39, 39a and 39b, 39c) include at least one rib (39, 39a and 39b) or guide (39c) which extends in the axial direction of the injection molded tip (31', 31", 31'") and defines an excessive radial thickness in said at least one bent or curved zone (31a) and/or in the immediate vicinity of the zone.
    [0004]
    Connecting device (30, 30') according to claim 3, characterized in that said mechanical and vibratory reinforcement means include at least one said rib (39, 39a and 39b) which extends axially in said plane (P) of separation of the injection molded tip (31', 31”) and which rests on said flange (38, 34”).
    [0005]
    Connecting device (30, 30') according to claim 4, characterized in that at least one bent or curved region (31a) has a curvature, for example with a right angle defining an outer surface and an inner surface. of adjacent straight portions (31b and 31c) which are respectively turned towards the outside and the inside of the curve, said mechanical and vibratory reinforcement means comprising a first axial rib (39a) which forms an excessive radial thickness on said surface outer and/or a second axial rib (39b) which forms an excessive radial thickness on said inner surface.
    [0006]
    Connector device (30, 30') according to claim 3, characterized in that said at least one bent or curved region (31a) has a curvature, with a right angle defining an outer surface and an inner surface of the portions. adjacent straight lines (31b and 31c) which are respectively turned towards the outside and the inside of the curve, said mechanical and vibratory reinforcement means including two said guides (39c) which extend symmetrically to each other with respect to said plane (P) separating the injection molded tip (31”) while supporting on said outer surface of the curve and which are closed by a connecting plate (39d) to a tank (40).
    [0007]
    Connecting device (30, 30') according to claim 2, characterized in that it additionally comprises metallic fastening elements for fastening said flange (34, 34", 34'") to said tank (40), said elements metal fasteners being formed in one piece by overmolding with the fastening tabs (34b) of said flange.
    [0008]
    Connector device (30, 30') according to claim 1, characterized in that said reinforcement system is present in said injection molded tip (31, 31', 31", 31'") according to a fraction of mass between 10% to 40%, and this system includes: (a) said carbon fibers, chosen from the group consisting of those of an intermediate modulus ("IM") or high modulus ("HM"), and (b) electrically insulated fibers and/or particles, in accordance with a carbon fiber/electrically insulating fibers and/or particle volume ratio included between 30% and 80%.
    [0009]
    Connector device (30, 30') according to claim 1, characterized in that said thermoplastic matrix has a base of at least one polymer chosen from a group consisting of polyamides, polyaryletherketones (PAEK), polyether ether ketones ( PEEK), polyetherketone ketones (PEKK) and their alloys.
    [0010]
    Connector device (30, 30') according to claim 1, characterized in that it further includes two proximal ends (36 and 37) of said injection molded tip (31, 31', 31", 31'") intended for receiving said tubes (10 and 20), two electrically conductive annular gaskets (32 and 33) with a base of at least one elastomer chosen from a group of silicone and fluoro silicone rubbers and mounted in contact with a radially interior surface of said ferrule, being installed in two respective circumferential ribs (11a and 21a) of said tubes or over molded in said tubes, these joints being able to guarantee the electrical continuity of the tubes with the injection molded ferrule and the tank ( 40).
    [0011]
    Connecting device (30, 30') according to claim 10, characterized in that said ferrule (31, 31', 31', 31'”) does not have any metallic circumferential layer.
    [0012]
    12. Tube (1, 1') for fluid transmission in an aircraft or space vehicle, the tube in particular intended to be mounted on each of the composite wings of an aircraft to transport a fuel, the tube comprising two tubes (10 and 20) which are connected to each other via a sliding and rotating connection through a connecting device (30, 30') with an injection molded tip, characterized in that the connecting device as defined in claim 1 and not have no metal connector mounted on the injection molded tip for connecting the latter to the tubes.
    [0013]
    13. Tube (1, 1') according to claim 12, characterized in that it does not have any electrically insulating tubing between the tubes (10 and 20).
    [0014]
    14. Tube (1, 1') according to claim 12, characterized in that it does not have any electrically conductive cable fixed by the injection molded tip (31, 31", 31'") for the electrical connection of the latter to said tubes ( 10 and 20) and to said tank (40), wherein the connecting device (30) includes two ends (36 and 37) of the injection molded tip that receives the tubes, of said two electrically conductive annular gaskets (32 and 33) with a base of at least one elastomer chosen from a group made of silicone and fluoro silicone rubbers and which are mounted in contact with a radially interior surface of the ferrule and are installed on the respective two circumferential ribs (11a and 21a ) of the tubes or over molded in these tubes and which guarantee the electrical continuity of the tubes with the injection molded tip and the deposit.
    [0015]
    A method for producing a connector (30, 30') as defined in any one of claims 1 to 11, characterized by including: (a) injection molding the injection molded tip at separate locations of a mold of said at least one bent or curved zone (31a) and said two straight portions (31b and 31c) of the injection molded tip extending axially on both sides of that zone, and (b) over molding or welding these two straight portions to this zone bent or curved through globally cylindrical phases that correspond to these straight portions.
    [0016]
    16. Connector device (30, 30') for fluid transmission piping of an aircraft or space vehicle according to claim 1, characterized in that said injection molded tip includes at least one straight portion, each with an axis. longitudinal axis of symmetry and each including only carbon fibers extending in a non-oblique direction globally parallel to said longitudinal axis.
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    同族专利:
    公开号 | 公开日
    JP2017501916A|2017-01-19|
    EP3066376A1|2016-09-14|
    CN105829788B|2020-08-04|
    IL245270D0|2016-06-30|
    WO2015067859A1|2015-05-14|
    ES2743036T3|2020-02-18|
    US10309570B2|2019-06-04|
    CA2927864C|2020-06-23|
    JP6397910B2|2018-09-26|
    RU2016116817A|2017-12-11|
    EP3066376B1|2019-06-05|
    US20160273696A1|2016-09-22|
    RU2640147C2|2017-12-26|
    CN105829788A|2016-08-03|
    CA2927864A1|2015-05-14|
    IL245270A|2022-03-01|
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    法律状态:
    2019-09-10| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|
    2020-11-24| B06A| Patent application procedure suspended [chapter 6.1 patent gazette]|
    2021-04-13| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|
    2021-05-25| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 06/11/2013, OBSERVADAS AS CONDICOES LEGAIS. |
    优先权:
    申请号 | 申请日 | 专利标题
    PCT/FR2013/052649|WO2015067859A1|2013-11-06|2013-11-06|Connection device, pipes incorporating same for fluid transmission piping of an aircraft or a spacecraft, and method for manufacturing said device|
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